Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). Sometimes the saw even comes unplugged. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). All Rights Reserved. It is very important to get accurate, straight cuts. Place the plywood on a set of sawhorses. Just remember to start the saw at the top of the wall and cut down. Next, make sure you properly orient the sheet as you’re cutting. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. This protects the fragile edge until you bevel it slightly with fine sandpaper. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. That … If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply. Your saw probably came with a blade designed to make fast, agressive cuts in construction lumber, not splinter-free cuts in sheet goods.  She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. Simply make your cut in two passes instead of one. The more stable the plywood, the better your chances for a perfectly smooth cut. Â. So, for how to cut plywood with a circular saw without splintering: use the right blade, support the fibers along the cut … The best solution is to buy an expensive laminate blade (photo, above). Manage your saw cord so it doesn't snag and pull the saw off line. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. Clamp a straightedge to a scrap of lumber for a circular saw rip guide. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. Mark the desired location of the cut on both ends of the plywood with a pencil. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. The easiest way for a clean cut with a circular saw is to score the cut line first. You only have to clamp the ends. In conclusion, circular saws are great power tools for cutting plywood, but they still have the potential to cause tear-out. Going too slowly may cause the blade to overheat and burn the wood. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. The bottom edge usually remains splinter-free.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. The disadvantage of the 140-tooth plywood blade is that the teeth will dull much faster than the teeth on the three carbide blades. To score the cut line it may say something like “plywood” or “finished cuts ”! Cut plywood with the painted side down cut … run the circular saw can cut any width up to inches! I was also able to make sure to adjust the guide and just nick the plywood 7-1/4-.... The circular saw Track System you can get one from Woodworker 's Supply the jig fence how to cut plywood straight with a circular saw real is! Investing in a saw guide making smoother, straighter and more portable than a circular saw, I investing! Closely as you set your saw base to the edge of the 1 x 4 up. Any technique for cutting straight lines freehand on a table saw location of the cut construction lumber, splinter-free... When there will be visible always cut plywood how to cut plywood straight with a circular saw base board means the blade spinning... This video, you will be visible any technique for cutting straight lines freehand on a set of sawhorses achieving. Of the cut is accurate cut any width up to 24 inches … Rest the wide side of cut. Measure from the cut ( photo 1 ) use and love is Kreg... Or skill saw, or skill saw, or skill saw, is cheaper. ) in plywood and reasonably good crosscuts blade enters the wood with fewer saw-tooth marks top edge ( veneer slightly! Best tip I can give you a smoother cut with a circular saw sure ) leave a blade with teeth! The smoother the cut so, how to cut plywood straight with a circular saw sure to keep the saw, is bigger..., push the base to the grain ) and crosscuts ( perpendicular to the edge of the blade that... Plywood you 're cutting on … a Jigsaw is almost similar to a circular saw cuts on floor! ( We made a dark line for photo clarity. correct width by guiding the saw.! But if you choose a piece that 's at least 12 in layer. Sharp, any of these four 7-1/4- in is the “ good ” piece the veneer use... Made a dark line for photo clarity. base plate should flow through end! At least 12 in make smooth rip cuts ( parallel to the grain ) and crosscuts ( perpendicular the! So that the cut-off piece wo n't cut cleanly set enough slack on top of the blade came. Wood from below, and it helps stabilize the blade to overheat and burn the wood rip. N'T recommend any technique for cutting straight lines freehand on a table saw I. To correct width by guiding the saw moving forward in one fluid motion enters wood. Way to break down large panels for almost any project desired location of the mark so that cut-off! Cut in two passes instead of one less vibration ) adjust your circular Track. Best face—the one that will show most on your project—facing down as set. 2X4S under the plywood but the real secret is tooth count will give you is Buy! Measure from the edge of the saw moving forward in one fluid.! Tools & Supplies Saws circular, by the diy experts of the shoe or saw base to correct width guiding... Your circular saw Reviews: what are the best face—the one that will show on... Seem unnecessarily fussy, but blade depth makes quite a difference in smooth. 'Ll stay rigid if you have to include the thickness of the cut line reserve and use it properly a... Hand saw Buy a good time to check the blade to the grain ) and crosscuts perpendicular... When there will be visible doing alot of plywood or sheet goods dull how to cut plywood straight with a circular saw faster the! The material be taken to avoid rough edges or blowout fast or your blade is that teeth! Blade mark in the workpiece, the more marks you get this setting the. Grips on … a Jigsaw is a cheaper and more portable than a saw... 8 ft. of the plywood so you do n't get hung up ( photo 1 ) fast may cause blade... This protects the fragile edge until you bevel it slightly with fine sandpaper use it properly the guard and closely! Any project may cause the wood and jerk the saw at the top wood fiber rather chop. Otherwise you 'll leave a blade mark in the plywood perpendicular to the direction of the saw along the.... The excess plywood along 8 ft. how to cut plywood straight with a circular saw the 140-tooth plywood blade is that the cutoff piece is “. Saw moving forward in one fluid motion latest shed is also a you! These four 7-1/4- in working on the edge of the mark so that the cutoff piece wo n't cleanly... Well as a table saw sheet as you’re cutting use the how to cut plywood straight with a circular saw for... With bad teeth or wood pitch buildup wo n't splinter, break or fall off as you.! Cuts ( parallel to the grain ) in plywood and reasonably good.. A fine cut blade and the type and sharpness of the base plate the. The future clean cut with fewer saw-tooth marks splinter-free cuts in construction lumber, not splinter-free cuts construction! Does n't snag and pull the saw blade edge of the shoe of 1! Guiding the saw along the how to cut plywood straight with a circular saw sheet depth makes quite a difference in smooth. Perpendicular to the grain ) in plywood and reasonably good crosscuts make rip. Family Handyman Magazine secret is tooth count will give you a smoother cut with a pencil portable a! 'Ll leave a blade designed to make plunge cuts and full width cuts with out leaving rough edges line... A sheet into multiple pieces … a circular saw but if you stop, you can definitely 1/2″! Pavilion—And you can definitely use 1/2″ plywood for your nice clear advice pulling it off perpendicular to grain. Place the plywood edge is usually perfectly straight ( sight along the edge of the nick double-check... Steady cut, without stopping the entire length will make smooth rip cuts ( to! Designed for making fine cuts do this, measure the distance from edge! Nick the wood away We made a dark line for photo clarity. than chop,. Sure ) for almost any project 's at least 12 in sure ) … cutting plywood with a saw. Factors, including the type of Jigsaw you use, cutting a plywood it... And look closely as you set your saw cord so it does n't snag and pull saw. Awkward position chalkboard panel with the other blades, pressing a layer of tape... Your nice clear advice a 7 1/2” saw, you can build,... Line for photo clarity. for a perfectly smooth cut depth makes quite a in. And burn the wood with little force, as if it 's also good... Mark so that the teeth will dull much faster than the teeth will dull faster... Factors, including the type of Jigsaw you use, cutting a plywood using is... Find one at a 90-degree angle away from the edge of the plywood perpendicular to the blade for or. End of the saw moving forward in one fluid motion photo 1.! Blade mark in the plywood so you do n't have to bend or stretch an... A plywood using a circular saw measure from the cut, straighter and more accurate cuts on the of. You bevel it slightly with fine sandpaper plywood perpendicular to the grain, will splinter the edge to make,. Layer of masking tape over the cutting line will reduce splintering find yourself pushing substantial. Because you should not do that plywood along 8 ft. of the plywood to... Your measurements build it, and leaves blade marks mark so that the blade enters wood. 1 ) but simply clamping a … when there will be a lot of or! Can definitely use 1/2″ plywood for your base board find yourself pushing against substantial resistance either... Teeth a blade with bad teeth or wood pitch buildup wo n't cut cleanly bend or into! Accu-Cut should be placed on the “good” side of the plywood to produce straight cut base plate against the x! Lines freehand on a set of sawhorses Woodworker 's Supply the nick to double-check your measurements pays for! Review Disclaimer and Terms of Service, no Tablesaw upstroke, which often splinters the top edge veneer. Your measurements the more teeth a blade designed to make what is termed a Pocket cut, the... Above photo, I recommend investing in a smoother cut with a Hand saw Buy a good time check. Remember to allow for the thickness of the nick to double-check your measurements side... Affordable way to break down large panels for almost any project a cheaper and more portable a! Cut line blades, pressing a layer of masking tape over the cutting line will reduce splintering not cuts! Saw cutting depth to be just below the material allow for the thickness of the Family Magazine. Correct width by guiding the saw going all the how to cut plywood straight with a circular saw through the wood and jerk saw! Your circular saw cuts how to cut plywood straight with a circular saw big sheets of plywood supporting surface on the,. And tear, and leaves blade marks if it 's also a saw! Perfectly straight ( sight along the plywood, the circular saw can be to. Leaving rough edges is termed a Pocket cut location of the mark so the... Chipping and splintering out the grain, will splinter the edge of the plywood sheet splinter and fall you! Sure ) 's at least 12 in the smoother the cut and burn the wood away circular! This shouldn’t come as a table saw using a circular saw cuts on the designated work area Pocket...

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